Steel double deck roll former machine material
(1) Coil Width: see attached profile drawings
(2) Suitable Coil Thickness: 0.3~0.7mm
(3) Suitable Raw Materials: color steel plate
(4) Raw material yield strength: 235~300Mpa
(5) suitable steel coil inner diameter: ￠508mm
(6) max steel coil outer diameter: ￠1100mm
(7) Suitable steel coil max weight: 5 Tons
MAIN TECHNIQUE DATA OF Steel double deck roll former machine
(1)Line working speed: 15~20m/min (not includes cutting time)
(2)Each piece final products length tolerance: ±2mm
(3)Roll forming line power source: 380V/50Hz/3 Phase
Steel double deck roll former machine WORKING PROCESS:
Decoiler-roll forming-cut-final products output
Simple line lay-out drawing (just like reference):
Steel double deck roll former machine COMPONENTS
(1) Manual decoiler--1 set (5 tons)
(2) Main roll former-- 1 set (double layer model)
(3) Hydraulic cutter-- 1 set
(4) Hydraulic station-- 1set
(5) PLC control system – 1 set
(6) Final products rack-1set (total length is 3 meters)
LINE TECHNICAL SPECIFICATION OF EACH PART
(1) Manual decoiler:
Manual power opens steel coil, and manual power expands steel coil inner diameter
The decoiler is single head model, max loading capacity: 5000kg
Suitable steel coil inner-diameter: ￠508mm, max outer diameter: ￠1100mm
When the line is working, the decoiler is moving following the main roll former working actions.
(2) Main roll former:
Main roll former includes a feeding guider device, it is used to feed and guide raw material, it makes raw material get into main roll former in right direction.
Main roll former is double layer model, each forming layer can produce one kind of profile. But two different profiles cannot be produced at same time.
The max width of feeding guider: 1140mm
Main roll former forming stands:
IBR profile-about 28 stands
Corrugated profile-about 14 stands
Main roll former outer style is weld steel plate model;
The transmission system includes main motor, chain, gear and chain wheel;
The roller is designed by professional software, and all rollers dimension are precise;
Forming roller material: 45# steel
Forming shaft material: 45# steel
Forming shaft dimension: about ￠70mm
Main roll former working speed: 15~20m/min
Main motor power: about 7.5Kw
The machine base plate is welded steel model, Chain and gear move the line, motor drives. All working actions are control by electric cabinet.
Suitable power voltage: 380V/50Hz, 3 phase
The cutter is used to cut the final products according to required length data.
The cutter model is stop to cut, Post cut;
There is no waste piece final product after cut actions.
Cutter tool material: Cr (HRC58~62)
Cutting length is tolerance ±2mm
The cutter can be cutted the final products on confirmed length, and the length is automatically fixed by coder.
It supplies the power for the hydraulic cutter.
All hydraulic accessories are all use Chinese famous brand products.
Hydraulic motor power: about 2.2Kw
(5)PLC Control System:
This system uses Mitsubishi PLC to control all working actions. Production quantity and each piece length will be automatically measured; human and machine interface, touch screen is input and cancelled the working data. It is convenient to control the Roll Forming Machine.
The control panel has English operation interface, it is convenient to operator to input and cancel working date. Operator can use touch screen and button to control all lines` condition.
(6) Product Rack (un-powered):
Two parts, total length is 3 meters. In order to collect the final product and final products is convenient to be stacked by workers. This rack can be disassembled easily, in order to satisfy different working condition requirements.
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